If your poultry farm is struggling with elevated ammonia levels—often above the safe threshold of 25 ppm—you're not alone. According to a 2023 study by the Poultry Science Association, over 60% of small-to-mid-sized egg farms report chronic respiratory issues linked to poor manure management. The real culprit? Manual cleaning methods that leave waste behind and create ideal conditions for ammonia buildup.
In traditional coops, feces accumulate under cages, especially in multi-tier systems like H-type layer cages. When left unattended for more than 48 hours, organic matter begins to decompose anaerobically—a process that releases ammonia gas at rates up to 1.2 mg/m³ per hour. This isn’t just an odor problem—it’s a health crisis. Chickens exposed to >35 ppm ammonia show reduced feed intake, increased stress hormones, and higher susceptibility to Newcastle disease and infectious bronchitis.
Our automated scraper system, designed for both large-scale operations (50k+ hens) and mid-sized farms (10k–50k), operates on a timed cycle—typically every 6–8 hours—to remove droppings before decomposition starts. In one case study from a 12,000-hen farm in Iowa, ammonia dropped from an average of 42 ppm to 18 ppm within 3 weeks after installation. Respiratory illness incidents decreased by 72% over the next two months.
“We used to clean manually twice a day. Now we check the system once a week—and our birds are healthier, quieter, and laying better.”
— Mark Thompson, Owner, Green Valley Poultry Co., USA
| Farm Size | Avg. NH₃ Before | Avg. NH₃ After | Health Improvement |
|---|---|---|---|
| Small (<10k hens) | 48 ppm | 22 ppm | 65% |
| Mid (10k–50k) | 45 ppm | 19 ppm | 72% |
| Large (>50k) | 40 ppm | 16 ppm | 78% |
What makes this system stand out? It’s not just about automation—it’s durability. With hot-dip galvanized steel components, our units withstand harsh environments and last over 10 years without corrosion. Many farmers see ROI in less than 18 months due to lower labor costs and fewer vet visits.
You don't need to wait until your flock shows symptoms. Use our Free Ammonia Check-Up Tool to assess your coop’s current risk level—and get a tailored recommendation based on your setup.
