Smart Automated Egg Collection and Manure Removal System: Boosting Efficiency in Commercial Poultry Farms

Why Smart Egg Collection & Manure Removal Systems Are Transforming Commercial Poultry Farms

For commercial egg producers facing rising labor costs, inconsistent egg quality, and increasing pressure to meet sustainability standards, automation isn’t just an option—it’s a necessity. The intelligent automatic egg collection and manure removal system from Zhengzhou Livi Machinery offers a proven path to modernization, efficiency gains, and long-term profitability.

Optimized Space Utilization with H-Type Cage Design

The H-type layer cage structure is engineered for maximum space efficiency—up to 15% more hens per square meter compared to traditional flat cages, according to a 2023 study by the International Poultry Science Association. This design not only boosts flock density but also improves airflow and reduces stress-related egg breakage. With integrated egg belts and automated manure conveyors, the system ensures smooth workflow without disrupting bird behavior or health.

Real-Time Efficiency Gains: Labor Savings & Higher Output

On average, farms using this system report a 40–60% reduction in daily labor hours dedicated to egg gathering and cleaning tasks. One large-scale operation in Henan Province reduced its manual labor cost from $18/day to $7/day after installation—a savings that translates into over $50,000 annually for a 10,000-hen flock. Moreover, consistent egg retrieval minimizes soiling and increases marketable egg yield by up to 5%, as shown in data from 12 pilot farms across China.

Built to Last: Q235 Steel Frame + Corrosion Protection

Unlike cheaper alternatives made from low-grade steel, Livi’s system uses Q235 carbon steel with hot-dip galvanizing and powder coating. This combination extends equipment life by at least 10 years under normal conditions—validated through accelerated corrosion tests simulating 5 years of humid poultry house exposure. For managers concerned about ROI, this means fewer replacements, lower maintenance overhead, and uninterrupted production cycles.

What makes this solution truly stand out? It’s not just about hardware—it’s how it integrates into daily operations. From smart sensors that trigger cleaning cycles based on waste accumulation to ventilation controls linked to temperature and humidity levels, every component works together to reduce stress, improve biosecurity, and maintain optimal hen performance.

From Theory to Practice: Real Farm Results

A case study from a 30,000-hen facility in Shandong province shows a 22% increase in egg output within three months post-installation—not due to more birds, but because of better environmental control and less human interference. Farmers reported improved morale among staff and fewer sick birds, thanks to cleaner living conditions and reduced ammonia levels.