For poultry farmers worldwide, the durability of egg-laying cage systems isn’t just about hardware—it’s a direct impact on operational costs, animal welfare, and long-term profitability. Many farms replace cages every 2–3 years due to rust and structural degradation. But why?
Q235 steel—a low-carbon structural steel—is widely used in global livestock equipment because it offers an optimal balance between strength and cost-efficiency. With a tensile strength of approximately 370–500 MPa, it outperforms cheaper alternatives like mild steel while remaining affordable for mid-to-large-scale operations.
| Material Type | Avg. Corrosion Rate (mm/year) | Expected Lifespan |
|---|---|---|
| Mild Steel (Uncoated) | 0.3–0.5 mm/year | 2–3 years |
| Galvanized (Hot-Dip) Only | 0.05–0.1 mm/year | 5–8 years |
| Q235 + Hot-Dip Galvanizing + Al-Zn Alloy Coating | 0.01–0.02 mm/year | 15+ years |
Expert Insight: “In high-humidity environments like Southeast Asia or coastal regions, untreated or poorly coated metal fails fast—often within 18 months. Our clients who switched to Q235 with dual-layer coating report up to 70% lower maintenance costs over five years.” — Dr. Ahmed Rahman, Senior Livestock Equipment Engineer at AgriTech Global
In intensive poultry houses, ammonia levels often exceed 25 ppm, especially during summer months. This acidic gas reacts aggressively with unprotected metals, causing pitting corrosion that weakens weld points and frame integrity. Studies show that even properly galvanized steel exposed to 60% humidity and 30 ppm NH₃ can lose up to 30% of its protective layer in under two years without additional protection.
That’s where our composite coating comes in: a hot-dip zinc layer (50–80 μm thick) followed by an aluminum-zinc alloy topcoat (15–25 μm). This dual barrier resists both moisture ingress and chemical attack from ammonia, keeping your investment intact far beyond industry norms.
One farm in Thailand lost $12,000 in revenue after their cages collapsed mid-cycle due to hidden corrosion. Another in Kenya, using similar equipment but implementing monthly inspections and proper cleaning, has operated continuously for 12 years with zero major repairs.
If you're serious about reducing downtime, improving flock health, and maximizing ROI on your poultry infrastructure—don’t compromise on materials or coatings. Choose what works globally, not just locally.
Discover how our Q235-based egg cage system with proven composite corrosion resistance delivers real-world value across diverse climates.
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