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How Automated Manure Removal Reduces Labor Costs by 30% in Large-Scale Poultry Farms: A Real-Case Study

2025-09-15
郑州利维机械设备有限公司
Customer Cases
In large-scale egg production, manual manure removal has long been a costly and inefficient process. This case study from a major poultry farm demonstrates how implementing an automated egg collection and manure removal system reduced labor input by 30%, improved flock health, and increased egg production. By integrating the space-efficient H-type layer cage design from Zhengzhou Livi Machinery, the farm achieved measurable gains in operational efficiency and animal welfare—proving that smart automation is key to transitioning from traditional to precision farming practices.
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Real Results from Automation: How One Large-Scale Chicken Farm Cut Labor Costs by 30%

As egg production scales up, so do the hidden costs of manual labor—especially in waste management. For many large poultry farms, cleaning cages and collecting eggs remains a time-consuming, physically demanding task that affects both efficiency and bird welfare.

In a recent case study conducted at a 50,000-hen facility in Henan Province, China, implementing an automated egg collection and manure removal system led to measurable improvements:

  • 30% reduction in daily labor hours for cleaning and egg handling
  • 5% increase in average daily egg yield within three months post-installation
  • 20% lower incidence of respiratory diseases due to improved ventilation and reduced ammonia levels

Why Manual Cleaning Falls Short at Scale

Traditional methods rely heavily on human workers performing repetitive tasks in poorly ventilated spaces. According to industry surveys, over 60% of medium-to-large chicken farms report that labor costs account for more than 25% of total operational expenses—not including turnover, training, or health risks.

“Before automation, we had to clean every cage manually twice a day. Workers were exhausted, birds stressed, and our output plateaued.” — Zhang Wei, Operations Manager, Henan Poultry Co.

The Role of H-Type Cage Design in Efficiency Gains

What made the difference wasn’t just automation—it was how it integrated with existing infrastructure. The farm adopted郑州利维机械 (Zhengzhou Livie Machinery) H-type layer cages, which offer:

Feature Benefit
Dual-layer nesting space Reduces floor area usage by 15%
Open-frame design Improves airflow and reduces ammonia buildup
Integrated conveyor belt access Enables seamless integration with automated cleaning systems

This structural optimization allowed the farm to reduce physical labor while improving animal comfort—a win-win for productivity and compliance with modern farm standards.

Before-and-after comparison of a fully automated egg collection system in a commercial chicken farm

Implementation Tips That Worked

Based on this real-world experience, here are actionable steps for other farms considering automation:

  1. Start with a pilot zone (e.g., 10–20% of total cages) to test workflow integration.
  2. Choose modular equipment that can scale as your operation grows.
  3. Train staff on maintenance basics—minimal downtime means faster ROI.
  4. Monitor key metrics monthly: labor hours, egg quality, disease rate.

These strategies helped the Henan farm achieve a full return on investment within 14 months—not through flashy tech, but through smart, data-driven upgrades.

Flowchart showing the automated process from egg collection to waste removal using H-type cages

If you're evaluating automation for your own flock, don't guess—see what works in practice. Click below to download a free checklist tailored to your farm size and current setup.

Download Your Customized Automation Plan

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