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Comprehensive Analysis of Energy-saving Applications of Mechanical Scraper and Screw Conveyor Manure Cleaning Systems in H-type Laying Hen Cages

2025-11-29
Zhengzhou Livi Machinery Manufacturing Co., Ltd.
Technical knowledge
This article conducts an in-depth analysis of the energy-saving and environmental protection applications of mechanical scraper and screw conveyor manure cleaning systems in the high-efficiency H-type laying hen cages of Zhengzhou Liwei Machinery. It focuses on introducing the working principles and advantages of these two manure cleaning devices, and elaborately explores energy consumption control strategies, maintenance cycles and management specifications, as well as the linkage optimization scheme with the ventilation system to help farms achieve green production. Combining with the ISO14001 environmental management system, it shares the manure resource utilization process and practices, provides practical guidance and successful cases to assist farm managers in improving the health level of laying hens and breeding efficiency, and promoting sustainable development. The content of the article combines cutting-edge industry knowledge with practical technologies, making it suitable for in-depth reading by livestock and poultry breeding and environmental protection personnel, helping you master the key elements of modern energy-saving manure management.

The Importance of Manure Management and Environmental Challenges in Modern Poultry Farming

In modern poultry farming, especially in large - scale egg - laying hen farms, manure management is of utmost importance. According to industry research, improper manure disposal can lead to environmental pollution, such as water eutrophication and air pollution. In addition, it can also pose a threat to the health of chickens, increasing the risk of disease transmission. With the increasing awareness of environmental protection and the implementation of strict environmental regulations like ISO14001, poultry farms are facing greater environmental challenges.

Technical Principles and Features of Mechanical Scraper and Screw Conveyor Manure Removal Systems

The mechanical scraper manure removal system operates on a simple yet effective principle. It uses a scraper to move the manure along a fixed track, collecting it at a designated location. This system is known for its high efficiency and reliability. On the other hand, the screw conveyor manure removal system transports manure through a rotating screw. It has the advantage of being able to handle manure in a more enclosed environment, reducing odor dispersion. For example, in a 10,000 - hen egg farm, a well - designed mechanical scraper system can clean up to 95% of the manure within an hour, while a screw conveyor system can achieve a similar efficiency with less space occupation.

Energy - Saving Strategies: Optimization of Operating Parameters and Application of Intelligent Control Technology

Energy consumption is a major concern in manure removal systems. By optimizing operating parameters such as the speed of the scraper or the rotation speed of the screw conveyor, significant energy savings can be achieved. Intelligent control technology, such as sensors that detect the amount of manure and adjust the operation of the system accordingly, can further reduce energy waste. Studies have shown that by using intelligent control technology, energy consumption in manure removal systems can be reduced by up to 30%.

Equipment Maintenance Cycle Setting and Fault Prevention Management Experience

Regular maintenance is crucial for the long - term operation of manure removal systems. The mechanical scraper system should have its blades sharpened and its tracks lubricated every 3 months, while the screw conveyor system needs to have its screws inspected for wear and tear every 2 months. By setting a reasonable maintenance cycle and implementing fault prevention management, the service life of the equipment can be extended, and the frequency of breakdowns can be reduced.

Synergistic Optimization of Manure Removal System and Ventilation and Temperature Control System to Improve the Farming Environment

The manure removal system can be synergistically optimized with the ventilation and temperature control system. For example, when the manure removal system is operating, the ventilation system can be adjusted to remove the odor generated. By coordinating these two systems, the air quality in the chicken coop can be improved, which is beneficial to the health of the chickens. Research indicates that such synergistic optimization can reduce the incidence of respiratory diseases in chickens by up to 20%.

Manure Resource Recycling Process in Accordance with ISO14001 Standards

Following the ISO14001 environmental management system, manure can be recycled through processes such as composting and biogas power generation. Composting can turn manure into organic fertilizer, which can be sold or used on the farm. Biogas power generation can convert manure into clean energy, reducing the farm's dependence on traditional energy sources. For instance, a medium - sized egg farm can produce enough biogas through manure treatment to meet 15% of its electricity needs.

Analysis of Typical Energy - Saving Manure Removal Cases in Farms and Evaluation of Practical Effects

There are many successful cases of energy - saving manure removal in farms. For example, a farm in the United States installed a mechanical scraper and screw conveyor manure removal system in its H - type egg cages. After implementing the energy - saving strategies and manure recycling processes mentioned above, the farm reduced its energy consumption by 25%, increased the egg production rate by 10%, and achieved significant economic and environmental benefits.

Additional Resources: Chart Interpretation, Process Diagrams, and Key Knowledge FAQs

To help readers better understand the content, this article provides detailed charts and process diagrams. In addition, a series of key knowledge FAQs are also provided to answer common questions. These additional resources can enhance the readability and practicality of the article.

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