https://shmuker.oss-cn-hangzhou.aliyuncs.com/data/oss/681c58426f30b445a9ac020d/681c58426f30b445a9ac0213/20250509152031/LOGOaa.png

Core Technologies and Practical Applications of Automated Egg Collection Systems in Large-Scale Poultry Farms

2025-08-30
Zhengzhou Livi Machinery Manufacturing Co., Ltd.
Technical knowledge
This article provides a comprehensive analysis of the automated egg collection system integrated into Zhengzhou Livvi Machinery's high-efficiency H-type layer chicken cages. It explains the working principles of roller-type and conveyor belt egg collection devices, emphasizing their seamless integration with cage structures to reduce labor costs, improve collection efficiency, and maintain egg quality. Real-world case studies from large-scale poultry farms illustrate performance differences in egg collection speed, failure rates, and maintenance convenience across systems. A practical pre-installation assessment checklist—covering shed dimensions, power requirements, and staff training—is included to support informed decision-making. Supported by data tables, video tutorials, and expert insights, this guide offers actionable technical knowledge for farm managers seeking modernization. The article concludes with a gentle call-to-action for product inquiries and technical support—helping you build a smarter, more efficient egg production environment.
https://shmuker.oss-cn-hangzhou.aliyuncs.com/data/oss/681c58426f30b445a9ac020d/681c58426f30b445a9ac0213/20250829161944/IMG20250815142911.jpg

How Automation Is Transforming Egg Collection in Large-Scale Poultry Farms

For modern poultry farmers managing farms with over 50,000 hens, manual egg collection isn’t just time-consuming—it’s a bottleneck for productivity and profitability. That’s where the automated egg collection system from Zhengzhou Livi Machinery comes in. This isn’t just another tech upgrade—it’s a game-changer that reduces labor costs by up to 60%, improves egg quality, and minimizes breakage.

Two Core Technologies, One Goal: Efficiency

Our systems use two proven mechanisms: roller-type and conveyor belt designs—both integrated directly into the H-type layer chicken cages. The roller system gently guides eggs down via gravity, while the conveyor belt moves them continuously to a central collection point. Both options are engineered to minimize stress on birds and maximize throughput.

Feature Roller System Conveyor Belt
Avg. Collection Speed ~350 eggs/hour per cage row ~420 eggs/hour per cage row
Breakage Rate ≤ 1.2% ≤ 0.8%
Maintenance Frequency Every 3 months Every 2 months

In real-world applications at large-scale farms in China, Vietnam, and Brazil, both systems have delivered consistent results—with one farm reporting a 75% reduction in daily labor hours after switching to rollers, and another seeing a 95% decrease in cracked eggs due to smoother handling.

Before You Install: A Practical Pre-Installation Checklist

Don’t skip this step. Proper setup is critical for long-term performance:

  • Chicken house dimensions: Ensure minimum clearance of 1.2m above cage level for maintenance access.
  • Power supply: Each system requires 3-phase 380V power (±10%) for stable operation.
  • Staff training: Basic mechanical literacy is needed—ideally, 2–3 staff trained before full deployment.
  • Integration plan: Coordinate with your existing ventilation and feeding systems to avoid interference.

These checks prevent costly downtime—like when a farm in Indonesia skipped the voltage test and experienced motor burnout within two weeks.

"We didn’t realize how much we were losing until we automated our collection process." — Mr. Nguyen, Farm Manager, Vietnam

Whether you're expanding your current operation or building from scratch, automation isn’t optional anymore—it’s essential. And it starts with understanding what works best for your scale, budget, and team.

Ready to explore how an automated egg collection system can transform your farm?

Get Your Free Technical Consultation Today
Name *
Email *
Message*

Recommended Products

Related Reading

Hot Products
Popular articles
Recommended Reading
https://shmuker.oss-cn-hangzhou.aliyuncs.com/tmp/temporary/60ec5bd7f8d5a86c84ef79f2/60ec5bdcf8d5a86c84ef7a9a/thumb-prev.png
TOP
Contact us
Contact us