As a poultry farm owner or manager, you know that manual egg collection is not just time-consuming—it’s also a major source of breakage, contamination, and labor inefficiency. With automation now offering measurable ROI in just 6–12 months, it's no longer a question of "if" but "which system fits your operation best."
Both roller-based and conveyor-based systems aim to reduce human intervention—but their design impacts performance significantly:
| Feature | Roller System | Conveyor System |
|---|---|---|
| Avg. Collection Speed | ~1,200 eggs/hour per unit | ~1,800 eggs/hour per unit |
| Maintenance Frequency | Every 3 weeks (low friction) | Every 2 weeks (higher wear) |
| Fault Rate (Monthly) | ~0.7% | ~1.5% |
| Cleanliness Impact | Easier to clean (no belt tension issues) | Requires regular belt cleaning to avoid residue buildup |
In real-world installations across Brazil, India, and the Netherlands, farms using roller systems saw an average reduction of 22% in cracked eggs over 6 months—while conveyor users reported higher throughput but more frequent downtime due to belt slippage.
Before making a decision, ask yourself:
Our client in Thailand—a 50,000-hen farm—saved $4,200/month after switching from manual to roller-based automation. They achieved this through reduced labor costs, fewer broken eggs, and better hygiene compliance.
If you're managing a farm with more than 10,000 hens—or planning expansion—you’re likely ready for automation. The key isn’t choosing between roller or conveyor—it’s selecting the one that aligns with your current workflow, maintenance capacity, and long-term goals.
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