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Success Case Study: How Automated Manure Removal and Egg Collection Systems Cut Labor Costs and Boost Laying Rates

2025-11-03
Zhengzhou Livi Machinery Manufacturing Co., Ltd.
Customer Cases
Discover how a poultry farm in Henan, China, achieved significant reductions in labor costs and improved egg production efficiency after implementing automated manure removal and egg collection systems. This real-world case study explores the H-type layer cage design’s role in solving traditional farming challenges—labor intensity, hygiene risks, and low productivity—and demonstrates measurable outcomes for medium-to-large-scale operations (5,000–30,000 hens). Ideal for farm managers seeking to transition from manual to intelligent poultry farming.
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From Manual to Smart: How Automation Transformed a 8,000-Hen Farm in Henan

In the world of modern poultry farming, efficiency isn’t just an advantage—it’s a survival skill. For many medium-to-large farms, rising labor costs and inconsistent egg production have long been silent profit killers. But one farm in Henan Province proved that change is possible—with the right automation.

The Problem: Three Pain Points Holding Back Productivity

Before automation, this 8,000-hen operation relied on manual cleaning, daily egg collection, and constant health monitoring by hand. The result? A staggering 45% increase in labor hours per week, frequent hygiene issues due to delayed waste removal, and fluctuating egg yields averaging only 78%. According to ISO/CE standards for animal welfare and farm management, such inefficiencies not only affect output but also violate best practices in sustainable livestock operations.

The Solution: H-Type Layer Cage System with Integrated Cleaning & Collection

The breakthrough came with the installation of a fully automated system featuring:

  • H-type cage design for better airflow and space utilization
  • Timed automatic manure removal (every 6–8 hours)
  • Synchronized egg collection using conveyor belts at fixed intervals

This setup reduced human intervention from 12 hours/day to just 3—while maintaining optimal hygiene conditions across all cages.

Metric Before Automation After Automation
Weekly Labor Hours 48 hrs 12 hrs
Average Egg Production Rate 78% 89%
Manure Removal Frequency Every 24 hrs Every 6–8 hrs

Real Results: What Changed on the Ground

Within 3 months post-installation, the farm saw:

  • 30% reduction in labor cost per hen annually
  • 11 percentage point gain in lay rate
  • Improved bird health scores based on veterinary audits

As one farmer put it: “We didn’t just save time—we gained peace of mind.”

Why This Matters Now

With global demand for high-quality eggs growing faster than supply, smart farms are no longer a luxury—they’re a necessity. In fact, recent data shows that farms adopting full automation see up to 25% higher ROI within two years compared to traditional setups.

If you're managing a flock between 5,000 and 30,000 hens, now is the time to rethink your infrastructure—not as a cost center, but as a strategic investment.

“Automation doesn’t replace people—it empowers them to focus on what truly matters: animal care, business growth, and long-term sustainability.”

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